Duff wrote:
A few days ago I took my beautiful FF75 out to examine it closely, something I'm embarrassed to say I didn't do when I received the rod. It was so perfect I guess I thought it wasn't necessary - wrong. I noticed a small discoloration about an inch down from the tip top and under closer examination - with magnification - I saw to my horror that the mark was a very deep hook penetration which actually made fractures on the opposite side of the tip. It was a wonder the tip didn't just snap off when I lawn casted it. Fiberglass is STRONG! Lesson learned: a mint rod may be mint for a reason - LOOK OVER EVERY INCH OF A NEW ROD. Errant hooks can do evil things to fly rods.
Long story short, it was way past the return period but Bob Selb of "Classic Fly Fisherman" graciously told me to simply return it - no problem. Quite an endorsement I think. The mark was so subtle and in an area of the rod that wasn't viewed when holding the rod to cast so it's no wonder we both missed it. So, sadly I packed it up tonight and will mail it back tomorrow. Dang! It was beautiful!
It is seldom I do a repair without simply doing a replacement section, but sometimes that isn't possible, for obvious reasons. On a rod like that, I would remove the tip top and find a needle that will fit inside the section, put plenty of epoxy up in there and glue it in place. I would then do a nice thread wrap over the whole area, with a thread that will be a very close match for the blank color. I did that with a broken tip, just last week, on a rod I sold to a customer many years ago. There haven't been any sections available for a long time. It is a very nice fix. I know he will be very pleased. I have probably a dozen such repairs out there that I've done over the years and have never had one come back. Often a break is a lot lower down where you can do the repair with a piece of broken tip section. The one I did the other day was pretty small diameter, but I found a piece of blank section that would fit, so I used it and glued a needle inside for additional strength. The thread match was perfect and the only thing you can notice is an inch long swell just below a guide.